| Gas Delivery System |
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| Reactant Gas Control:
| Mass Flow Controller
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| Maximum Number of Reactant Gases:
| Total of ten gas channels
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| Maximum Standard Gas Flow:
| 20 liters per minute per reactant gas channel standard
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| Maximum "High Flow" Full Scale Flow:
| Two high flow 250 liters per minute channels available
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| Inlet Gas Filter:
| Swagelok 15 micron Tee type filter
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| Main Gas Outlet Valves:
| Pneumatic
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| Gas Inlet Pressure Range:
| 120-300 psi
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| Maximum Gas Outlet Pressure:
| 75 psi
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| Outlet Backflow Prevention Device:
| Standard
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| Purge System |
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| Purge Control:
| Normally open (fail-safe) pneumatic valve
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| Purge Flow Control:
| Rotameter with 10-turn needle valve
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| Purge Backflow Prevention:
| Standard
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| Purge Input Low Pressure Switch:
| 90 psi
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| Purge Inlet Pressure Range:
| 100-130 psi
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| Liquid Delivery System |
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| Maximum Liquid Output Channels:
| Two
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| Maximum Full Scale Flow:
| 50 g/hour to 5,000 g/hour
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| Standard Liquid Delivery Pressure:
| 35 psi (500 psi optional)
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| Liquid Density Measurement Range:
| 0.5 g/cc to 2 g/cc
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| Liquid Density Measurement Accuracy:
| +/- 0.05 g/cc to 2 g/cc
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| Liquid Density Measurement Repeatability:
| +/- 0.005 g/cc to 2 g/cc
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| Liquid Supply Reservoir System |
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| Reservoir Capacity:
| 25 liters
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| Reservoir Level Switches:
| Full, Empty
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| Reservoir Level Sight Glass:
| 1/4 Teflon tubing
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| Analog Liquid Level Sensor:
| Optional
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| Blanket Gas:
| Optional separate blanket gas supply
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| Blanket Gas Flow Control:
| Fixed orifice
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| Exhaust Gas System |
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| Maximum Exhaust Temperature:
| 700 oC
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| Exhaust Over-Temperature Alarm:
| Programmable alarm
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| Exhaust Back Pressure Control:
| Computer controlled
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| Exhaust Over-Pressure Relief Valve:
| Standard, user specified pressure
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| Exhaust Over-Pressure Rupture Disk:
| Standard, user specified pressure
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| Exhaust Gas Cooler:
| Liquid heat exchanger
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| Exhaust Gas Over-Temperature Switch:
| Standard, user specified temperature |
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| Condensate Discharge:
| Pneumatic valve |
| Analytical Sampling Port |
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| Input Connection:
| 1/8 Swagelok
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| Furnace (optional) |
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| Maximum Current:
| 12 amps
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| Voltage:
| 208/220/230 customer specified
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| Power:
| 2,880 Watts
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| Process Temperature Controller and Receptacles |
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| Temperature Input:
| Type K Thermocouple
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| Temperature Input Connector:
| Omega mini thermocouple
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| Temperature Controller:
| Watlow 96 Series
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| Heater Output Current:
| 15 amps maximum (protected)
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| Heater Output Voltage:
| Line voltage (208/220/230)
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| Heater Receptacle:
| 208/220/230 NEMA 6-15.
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| Auxiliary Receptacles |
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| Switched Auxiliary Receptacles:
| 0-31
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| Unswitched Auxiliary Receptacles:
| 0-31
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| Total Auxiliary Receptacle Current:
| 10 amps (protected)
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| Hardwired Stops |
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| Configuration:
| Two-Level, input programmable2
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| Docking Station EStop Inputs:
| Manual EStop, back panel EStop
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| Docking Station RStop Inputs:
| Back panel RStop
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| Docking Station Programmable Inputs:
| Tail gas over-temperature3, Tail gas over pressure4, low purge pressure4, low coolant slow4, ambient gas detectors4
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| EStop Outputs:
| Main power SSR
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| RStop Outputs:
| Back panel RStop output contact closure and 24 VDC = run output
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| XStop Outputs:
| Heaters, auxiliary receptacles, feed gas main valves, purge control, eternal purge, chilled main valve, back pressure dump valve
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| XStop Recording:
| Previous 25 XStop event triggers are recorded into flash memory
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| Instrumentation and Control Outputs |
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| Fuel Injector PWM:
| Two
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| Reactant Gas MFC Set Points:
| MFC flow rate set point
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| Liquid MFC Control:
| MFC flow rate set point, recirculation pump speed
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| Stack Light (optional) |
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| Lamp Type:
| LED
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| Number of Lamps:
| 3 to 5
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| Lamp Flashing Circuit:
| Optional
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| Alarm (optional):
| Two-tone, 90 dB/m
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| Instrumentation and Status Inputs |
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| Low Pressure Switches:
| Reactant gas MFC inlet, Reactant liquid MFC input, purge inlet, purge accumulator, output manifolds
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| Liquid Level Switches:
| Liquid A full, liquid A empty,liquid B full, liquid B empty, condensate knockout full
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| Tail Gas Out of Range Switches:
| Over temperature, over pressure
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| Tail Gas Measurements:
| Reactor discharge pressure, reactor discharge temperature, post heat exchanger temperature
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| Ambient Gas Measurements:
| Docking station toxic and ambient, test cart toxic and ambient, work surface toxic and ambient
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| Reactant Gas MFC Measurements:
| Mass Flow Controller Actual Flow
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| Liquid MFC Measurements:
| MFC actual flow, density, temperature, level (optional)
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| Reactor Pressures:
| Inlet, differential, outlet
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| Analytical Sampling Port:
| Differential pressure
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| Facilities:
| Cooling water temperature, tail gas heat exchanger cooling water flow switch
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| Reactor Temperatures:
| Vaporizer, furnace, three uncommitted
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| Optional High-Speed Temperature System:
| Yokogawa
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| Optional High-Speed Sampling Time:
| 20 ms or 100 ms (model dependent)
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| Front Panel Controls and Displays |
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| Docking Station Key Switch:
| 3-position key switch: off, run, start
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| Docking Station Emergency Stop Button:
| Red mushroom button, twist to reset
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| Docking Station Front Panel Displays:
| Power, purge, EStop, RStop
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| Test Cart Front Panel Displays:
| Vaporizer set point and actual temperature5, Furnace set point and actual temperature6, over temperature alarm set point and actual temperature7, reactor inlet pressure, reactor outlet pressure, reactor differential pressure
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| Front Panel Connections |
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| Docking Station to Test Cart:
| Individually keyed, valved quick connects8
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| Electrical Interconnections:
| 37-pin circular connector, Cat 5 network
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| Grounding Point:
| Banana jack
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| Back Panel Connections |
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| Process Gas Connections:
| 1/4" Swagelok bulkhead connector below 20 lpm, 3/8 Swagelok bulkhead connector to 250 slpm
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| Control Gas Supply Connection:
| 1/4" FNPT
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| House Cooling Water Connections:
| 3/8" Swagelok bulkhead connector
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| Blanket Gas Connection:
| 1/8" Swagelok bulkhead connector
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| Purge Gas Connection:
| 1/4 Swagelok bulkhead connector
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| Tail Gas Exhaust Connection:
| 1/2 Swagelok bulkhead connector
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| Condensate Drain Connection:
| 1/4 Swagelok bulkhead connector
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| Electrical Connections:
| 3/4 condiut knockout
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| Network Connection:
| Cat5 ethernet
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| Facility Requirements |
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| Control Gas Supply Pressure:
| 100-120 psi
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| Electrical (Country Specific):
| 120/208V (1-phase, 3-wire plug ground, i.e. L1, L2, N, Ground)9 or 230V (1-phase, 2-wire plus earth, i.e., L1, N, Earth)
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| Cabinet Hardware |
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| Cabinet Format:
| Stationary docking station with movable test cart
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| Docking Station Dimensions:
| 8.5 W, 45.25 H, 39 D
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| Test Cart Dimensions:
| 30 W, 38 H, 37.5 D
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| System Weight:
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| Docking Station:
| 300 lbs
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| Test Cart:
| 630 to 680 lbs, depending on options
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| Work Surface |
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| Size:
| 30 W X 36 D
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| Spill Recess:
| 25 W X 26 D X 0.25 H
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| Material:
| Epoxy resin
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| Chemical Resistance:
| Resistant to most laboratory alkalis, alcohols, acids, and solvents
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| Flammability (ASTM-Method D-635):
| Self extinguishing
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| Hardness (ASTM-Method D-78):
| 110
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| Water Absorption (ASTM-Method D-570):
| 0.0076%
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